<output id="026li"><tbody id="026li"><var id="026li"></var></tbody></output>
    <table id="026li"></table>

  • 龍盛官方論壇
    正在驗證會員信息...
    sheet extruding machine,cup making machine,vacuum forming machine,cup printing machine,straw machine,plastic granulator,coiling machine,punching machine,crusher,cup stacking machine
    立式、臥式、斜式、斜臥式四種三輥XBZD100/70-900斜式多層共擠片材機組
    今日發帖數: 0|昨日發帖數: 0|帖子數: 2142|會員數: 200
    版主: shiela
    回復數量: 1
    發表回復 發表主題
    查看: 1814 | 回復: 1
    管理員 shiela
    等級:
    上將
    發帖:
    389/239
    積分:
    35649
    經驗值:
    235606
    上次發言:
    11-17 10:32
    收藏(0)Φ135-850PP片材擠出生產線

    Φ135-850PP片材擠出生產線


    一.技術參數:

    設備型號

    PCΦ135-850

    處理物料

    PP/PS/KPS/HIPS

    片材有效寬度

    750mm

    片材厚度

    0.32.0mm

    片材厚薄度

    ±0.01mm

    壓輥規格

    Φ450×900mm

    定輥規格

    Φ650×900mm

    定型輥規格

    Φ650×900mm

    片材線速度

    425m/min

    最高擠出產量

    320kg/h(片厚≥0.50mm,片寬≥720mm

    最大收卷直徑

    750mm

    整機總功率

    305Kw

    整機尺寸

    18500×2500×2500mm

    使用電源

    380V/3P/50HZ

    水溫及使用量

    15~32攝氏度≥15立方米/小時

    氣源

    0.8MPa


    二.機組特點:

    u 采用立式三輥絲桿升降機壓合形式,且升降可調,易觀察、易操作。

    u 低耗性:比同類國產機節省電能20%;

    u 片材塑化佳且成型后穿片曲線走向,進一步保證片料的穩定性,無橫紋;

    u 模頭獨立支架上滑塊板式固定;

    u 僅壓片機組獨立行走,避免其他動力的干擾影響壓片穩定性;

    u 片材機核心技術:擠出系統、模頭、輥筒均自主研發設計應用,核心技術優化組合,多檢測點,機電一體化雙保護;

    u 操作充分體現人機工學原理,使功能全面化、操作簡單化。


    三.片材生產工藝:

    原料預處理

    用擠出機將顆粒狀物料加熱、輸送、壓縮;

    物料通過分散混合、熔體均化,再以壓力輸入過濾器和平擠模頭;

      熔體在模頭內均勻定量穩壓擠出;

      膜片成型;

    三輥壓片、冷卻、定型;

    切廢邊至要求幅寬尺寸;

    自然冷卻輸送片材;

    收卷廢邊;

    牽引片材;

    恒張力收卷成型。



    四.生產線組成:

       

    序號

    名稱

    數量

    A

    Φ135-36單螺桿擠出機

    1

    B

    Φ150換網器

    1

    D

    衣架式片材模具

    1

    E

    45°斜式輥壓延機

    1

    F

    冷卻托架

    1

    G

    牽引機

    1

    H

    中心翻轉收卷機

    1

    I

    電氣控制系統

    1


    五、 單機組成:

    A、   Φ135單螺桿擠出機:

    ● 機筒螺桿材質采用38CrMoAla氮化鋼。高拋光,高硬度,耐磨性螺桿。

    ● 機筒螺桿長徑比為36:1

    ● 減速機:國茂ZLYJ375-10-V橡塑專用擠出機

    ● 驅動馬達:江門江晟165Kw-6P交流電機

    ● 調速形式:歐瑞180KW變頻器調速

    ● 機筒加熱方式:8區不銹加熱器一套,6×12Kw=96Kw

    ● 機筒冷卻方式:強風制冷,冷卻風機8×250W=20000w

    ● 減速機與馬達鏈接方式:彈性直連方式連接

    ● 機架組成:國標方管組合。

    ● 控溫形式:8區富士溫控表PID溫控


    B、   Φ150板式雙工位液壓快速換網器:

    ● 換網形式:液壓快速換網。

    ● 換網口徑:φ135

    ● 加熱形式:不銹加熱棒加熱

    ● 加熱功率:5Kw

    ● 液壓系統壓力:18Mpa

    ● 換網器品牌:頭陀精成

    ● 壓力傳感器:上海朝輝

    ● 控溫形式:1區富士溫控表PID溫控


    C、衣架式片材模具:

    ● 衣架式片材模頭:頭陀精成

    ● 模頭材質:40CrMo合金模具鋼

    ● 模具有效寬度:850mm(兩端板可調節)

    ● 調節形式:拉碼式

    ● 加熱方式:不銹加熱棒5區加熱

    ● 吊裝形式:拉桿可調吊裝

    ● 控溫形式:5區富士溫控表PID溫控


    D、三輥壓延機:

    ● 壓延輥傳動方式:3Kw×3臺國茂減速馬達直連獨立傳動

    ● 壓輥規格:φ450×900

    ● 定輥規格:φ650×900

    ● 冷卻輥規格:φ650×900

    ● 線速度:425m/min

    ● 壓合方式:5噸渦輪絲桿升降機(4臺)

    ● 絲桿升降機品牌:吉祥

    ● 壓合力:10

    ● 輥筒軸承:日本NTN22210C

    ● 調速形式:歐瑞3KW變頻器

    ● 旋轉接頭:東莞2寸旋轉接頭×6

    ● 升降減速機:Rv75-0.55Kw×1

    ● 進退減速機:RV75-40-600-0.55Kw×1

    ● 進料方式:斜式三輥上進片

    ● 壁板機架:國標厚壁高碳素鋼與國標型材組合

    ● 輥筒溫度調節:自然水冷(介質軟水)


    E、   冷卻托架:

    ● 冷卻方式:自然冷卻

    ● 冷卻托輥:φ80×900鋁導輥若干

    ● 機架:國標型鋼

    ● 廢邊切邊:渦輪旋切,寬窄可調。


    F、   牽引機:

    ● 牽引結構:上膠輥下鋼棍

    ● 牽引鋼棍:φ215×900

    ● 牽引膠棍:φ215×900

    ● 牽引動力:2.2Kw×1臺國茂減速馬達獨立傳動

    ● 廢邊收卷:1

    ● 牽引壓合方式:氣動

    ● 壓合氣缸:2×亞德客氣缸φ80×50



    G、   雙工位中心翻轉收卷機

    ● 收卷形式:雙工位中心反轉收卷

    ● 收卷軸:氣脹軸3*2

    ● 收卷卷徑:1200mm

    ● 收卷馬達:30N*M力矩電機*2

    ● 卸卷方式:手動

    ● 翻轉馬達:0.55KW渦輪減速馬達

    ● 換卷方式:手動




    H、   電氣控制系統:

    ● PLC:日本三菱

    ● 人機界面:臺灣維綸

    ● 固態繼電器:上海

    ● 溫控表:日本富士

    ● 變頻器:歐瑞變頻器

    ● 低壓電氣:正泰

    ● 旋鈕開關:施耐德

    ● 空開:韓國LG

    送花(0)臭雞蛋(0)引用回復2018-11-09 10:27 [1樓]
    會員 Tina123
    等級:
    一級士官
    發帖:
    5/120
    積分:
    285
    經驗值:
    285
    上次發言:
    09-11 15:47

    Φ135-850PP sheet extrusion production line

    一.Technical parameters

    Equipment model

    PCΦ135-850

    Handle material

    PP/PS/KPS/HIPS

    Effective width of sheet

    ≤750mm

    Material Thickness Range

    0.3~2.0mm

    Thickness of sheet

    ±0.01mm

    Roller specification

    Φ450×900mm

    Fixed roller specification

    Φ650×900mm

    Specification of shaping roll

    Φ650×900mm

    Sheet wire velocity

    4~25m/min

    Maximum extrusion yield

     

    320kg/h (film thickness ≥0.50mm, film width ≥720mm)

    Maximum reel diameter

    750mm

    Total machine power

    ~305Kw

    Machine dimensions

    18500×2500×2500mm

    Power supply

    380V/3P/50HZ

    Water temperature and usage amount

    15~32 degrees Celsius ≥15 cubic meters/hour

    Air supply

    0.8Mpa

     

     

    二.Unit features:

    1. Adopt the vertical three-roll screw elevator press form, and the rise and fall can be adjusted, easy to observe, easy to operate.

    2. Low consumption: 20% energy saving compared with similar domestic machines;

    3. The sheet material is well plasticized and leads to the curve direction after molding, further ensuring the stability of the sheet material and no horizontal stripes;

    4. Slide plate type fixation on independent bracket of die head;

    5. Only the tablet press unit can walk independently to avoid the interference of other forces affecting the tablet stability;

    6. Core technologies of sheet metal machine: extrusion system, die head and roller are independently developed, designed and applied, with optimized combination of core technologies, multi-detection points, electromechanical integration and dual protection;

    7. The operation fully reflects the ergonomics principle, making the function comprehensive and the operation simple.

    . Sheet production process:

    → raw material pretreatment

    → use extruder to heat, transport and compress granular materials;

    → materials are dispersed and mixed, melt homogenized, and pressure input filter and extrusion head;

    → melt uniformly and quantitatively stable extrusion in die head;

    → diaphragm forming;

    → three-roll tablet, cooling and shaping;

    → cut waste edge to required width;

    → natural cooling conveying sheet;

    → winding scrap edge;

    → traction sheet;

    → constant tension winding molding.

    四.Composition of production line:

    Serial number

    Name

    Quantity

    A

    Φ135-36 single screw extruder

    1 set

    B

    Φ150  screen changer

    1 set

    C

    Hanger type sheet mold

    1 set

    D

    45° inclined roll calender

    1 set

    E

    Cooling bracket

    1 set

    F

    Tractor

    1 set

    G

    Center turning and winding machine

    1 set

    I

    Electrical control system

    1 set

    五.Machine composition:

    A, Φ 135 single screw extruder:

    ● barrel screw is made of 38CrMoAla nitride steel. High polishing, high hardness, abrasion resistance screw.

    ● the length-diameter ratio of barrel screw is 36:1

    ● reducer: guomao zlyj375-10-v rubber and plastic extruder

    ● drive motor: jiangmen jiangsheng 165Kw-6P ac motor

    ● speed regulation form: ourui 180KW inverter speed regulation

    ● cylinder heating mode: one set of stainless heater in zone 8, 6×12Kw=96Kw

    ● cylinder cooling method: strong wind cooling, cooling fan 8×250W=20000w

    ● reducer and motor link mode: elastic direct connection mode

    ● frame composition: gb square tube combination.

    ● temperature control form: 8 Fuji temperature control meter PID temperature control

    B,φ150 Plate type double station hydraulic quick net changer

    ● change the network form: hydraulic fast change the network.

    ● diameter of network change: 135

    ● heating form: stainless heating rod heating

    ● heating power: 5Kw

    ● hydraulic system pressure: 18Mpa

    ● net for the brand: toutuo jingcheng

    ● pressure sensor: Shanghai zhaohui

    ● temperature control form: 1 Fuji temperature control meter PID temperature control

    C. hanger type sheet mold:

    ● hanger type sheet die head: tuo jing into

    ● die head material: 40CrMo alloy die steel

    ● effective width of mold: 850mm (adjustable on both ends)

    ● adjustment form: pull code

    ● heating method: no rust heating bar 5 zone heating

    ● lifting form: adjustable lifting rod

    ● temperature control form: 5 Fuji temperature control meter PID temperature control

    D. Three-roll calender:

    ● calender roll drive mode: 3Kw×3 guomao reducer motors are connected directly and independently

    ● specifications of roller: phi 450×900

    ● specifications of designated roller: phi 650×900

    ● specifications of cooling roller: phi 650×900

    ● line speed: 4 ~ 25m/min

    ● pressing mode: 5-ton turbine screw lifts (4 sets)

    ● screw elevator brand: auspicious

    ● compression force: 10 tons

    ● roller bearing: Japan NTN22210C

    ● speed regulation form: ourui 3KW inverter

    ● rotary joints: dongguan 2 "rotary joints ×6

    ● lift reducer: rv75-0.55kw ×1

    ● advance and retreat reducer: rv75-40-600-0.55kw ×1

    ● feeding mode: inclined three-roll upper sheet

    ● panel frame: national thick wall high carbon steel and national standard profile combination

    ● roller temperature adjustment: natural water cooling (medium soft water)

    E. Cooling bracket:

    ● cooling method: natural cooling

    ● cooling idler: phi 80×900 aluminum guide roller number

    ● frame: gb shaped steel

    ● waste edge cutting: turbine rotary cutting, adjustable width.

    F. Tractor:

    ● traction structure: upper cots lower steel bar

    ● traction steel rod: phi 215×900

    ● traction glue stick: phi 215×900

    ● traction power: 2.2Kw×1 guomao reducer motor drive independently

    ● scrap side winding: 1 set

    ● traction press way: pneumatic

    ● cylinder: 2× yadewen cylinder 80×50

    G. Double-station center rollover and rewinding machine:

    ● winding form: double station center reverse winding

    ● reel: 3 inches *2 air expansion shafts

    ● winding diameter: 1200mm

    ● winding motor: 30N*M torque motor *2 sets

    ● unwinding method: manual

    ● turnover motor: 0.55kw turbine reducer motor

    ● rewinding method: manual

    H. Electrical control system:

    ● PLC: mitsubishi of Japan

    ● human-machine interface: Taiwan vinylon

    ● solid state relay: Shanghai

    ● temperature control table: Fuji, Japan

    ● frequency converter: ourui frequency converter

    ● low voltage electrical: zhengtai

    ● knob switch: schneider

    ● open air: LG of South Korea

    送花(0)臭雞蛋(0)引用回復2019-06-17 11:43 [2樓]
    回復: 1
    發表回復
    您需要 登錄注冊 后才可以回帖