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    收藏(0)BG4538 Lid thermoforming machine configuration

    BG4538杯蓋成型機配置

    BG4538 Lid thermoforming machine configuration

    一、工藝流程

    I. Process flow

    放卷→進片送片→加熱軟化塑片→成型后沖剪→輸送,堆疊制品→廢邊收卷

    Unwinding → feeding and feeding heating and softening the plastic pieces punching and shearing after forming conveying; stacking products waste side winding


    二、設備參數

    II.Equipment parameters

    1、設備占地:7M*1.8M*2.2M(L*W*H)

    1. Equipment area: 7M* 1.8m * 2.2m (L*W*H)

    2、處理物料:PP、PS、PET、PVC等熱塑性材料

    2. Processing materials: PP, PS, PET, PVC and other thermoplastic materials

    3、模具規格:450*380mm

    3. Mold specification: 450*380mm

    4、成型深度: ≤60mm

    4. Molding depth: ≤60mm

    5、生產能力:≤15次/分鐘

    5. Production capacity: ≤15 times/min


    三、設備的主要配置:

    III:. Main equipment configuration:


    1.      送片機

    1.  Feeder machine:

    ①  .送片形式:汽缸下拉式送片

    ①. Feed form: cylinder pull - down feed

    ②  .采用汽缸:亞德客汽缸SU50*250

    ②. Cylinder: Adecker cylinder SU50*250

    ③  .配置手動閥

    ③. Manual valve


    2.      輸送進片:

    2.Feed sheet

    ①  、采用高品質碳素鋼鏈軌,鏈軌閉合時送片。

    ①. Adopt high-quality carbon steel chain rail, and send pieces when the chain rail is closed.

    ②  、輸送動力采用日本松下2.0伺服電機驅動行星減速機驅動鏈軌輸送。送片精度高。

    ②. The transmission power adopts Panasonic 2.0 servo motor to drive the planetary reducer to drive the chain rail for transmission. High feeding accuracy.


    3.      加熱:

    3.Heater

    ①  、采用上下爐加熱結構:上爐采用縱向10片橫向6片共60片國產紅外加熱器加熱,

      下爐采用縱向3片橫向20片共60片國產紅外加熱區加熱。溫控模塊控制加熱器

      PID調節加熱。

    ①. Upper and lower furnace heating structure: the upper furnace is heated by 60 domestic infrared heaters with 10 pieces in longitudinal direction and 6 pieces in transverse direction,

    The lower furnace is heated by 3 longitudinal and 20 transverse heating zones, 60 domestic infrared heating zones in total. Temperature control module controls heater

    PID regulates heating.

    ②  、橫向退爐采用亞德客汽缸SU63*750

    ②. The horizontal furnace withdrawal adopts the Yadeke cylinder SU63 * 750

    ③  、電爐采用不銹框架結構

    The electric furnace adopts stainless frame structure


    4.      成型:

    4.Molding

    ①  .最大成型面積:400*380mm

    ①. Maximum molding area: 400 * 380mm

    ②  .下合模采用汽缸推動齒輪齒條拉動連桿機構。汽缸采用廣東方大增壓缸:SD125B250

    10A-5,采用氣壓1Mpa。

    ②. The lower closing die uses the cylinder to push the gear rack to pull the connecting rod mechanism. Guangdong Fangda booster cylinder: SD125b250

    10A-5, air pressure 1MPa.

    ③  .上合模具采用150*100油缸,液壓系統采用2.2Kw油泵。

    The upper closing die adopts 150 * 100 oil cylinder, and the hydraulic system adopts 2.2kW oil pump.

    ④  .制品冷卻采用強風制冷DF5型離心式式風機,流量850立方/h,汽缸閥閉合冷卻。

    ④. Products are cooled by DF5 centrifugal fan with strong wind, flow rate of 850m3 / h, and cylinder valve is closed for cooling.

    ⑤  .模臺采用結構鋼,四導柱定位結構。

    ⑤. The die table is made of structural steel, with four guide pillars positioning structure.

    ⑥  .導柱潤滑采用自動潤滑泵潤滑

    ⑥. The guide post is lubricated by the automatic lubrication pump

    ⑦  .負壓成型采用國產2BV-5110水循環真空泵,真空泵功率4KW,抽速2.75立方米/小時。

    ⑦. Domestic 2BV-5110 water circulation vacuum pump is used for negative pressure forming, with the power of 4kw and pumping speed of 2.75m3/h.

        

    5.      堆疊:

    5.Stacking

    ①  .堆疊方式,汽缸下堆疊

    ①. Stacking mode, stacking under the cylinder

    ②  采用汽缸:亞德客SU50*25 ,SU50*300 ,SU50*100

    Cylinder: Yadeke SU50 * 25, SU50 * 300, SU50 * 100

    ③  堆疊工位調整:手輪絲桿調節進退

    Stacking station adjustment: hand wheel screw rod adjustment forward and backward


    ④  推出制品方式:汽缸,采用無桿汽缸32*750

    ④ Way of product launching: cylinder, rod less cylinder 32 * 750


    6.      廢邊收卷:

    6. Waste edge winding:

    ①  采用力矩電機5NM*2臺控制廢邊收卷

    Adopt torque motor 5nm * 2 sets to control waste edge winding

    ②  雙軸廢邊收卷更易操作

    It is easier to operate the double axis waste edge winding


    7.      電氣控制:

    7. Electrical control:

    ①  觸摸屏,采用維綸10寸觸摸屏

    Touch screen, with vinylon 10 Inch Touch Screen

    ②  PLC,采用日本松下微型控制器

    ② PLC, using Panasonic micro controller

    ③  低壓電氣:法國施耐德

    Low voltage electric: Schneider, France


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